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German industrial 4.0 period, in other country?This paper enumerates the Germany, the United States, Japan's three big powers of science and technology in the new era of industrial action.

Seen, it is better to pass by.2016, might as well to these countries along with Enoch feel and learn their innovation!

Angela merkel visited China automobile factory

Angela merkel visited China automobile factory

Last October, the German industrial 4.0 and 2025 completed a beautiful made in China "marriage".On October 29, the German chancellor, Angela merkel, visited China, and China signed a "German advanced technology promotion center", "electroplating wastewater treatment" and so on 15 cooperation documents, opened the prelude of sino-german cooperation industrial 4.0 two countries.

Industrial big brother why value has not been completely from 2.0 to take off the bone in the mode of China's younger brother?To this, the German ambassador KeMuXian had told southern weekend reporter, in the industrial development path of 4.0, China and Germany comes in, is a natural partner in Germany.While the United States, Japan and other traditional industrial powers because of difference of point compete with Germany's properties.

So, if the fourth industrial revolution as a pursuit of game, the first echelon of all the players have a kind of weapon is it?They are pushing mode differ?What's the reference for the development of China's industry?Let's start with the rules of the game makers began to descend.

Rules: Germany

Killer: intelligent factory

Path: from bottom to top, the intelligent transformation of traditional industries

To understand the German industrial 4.0 path, can be traced back to the concept of background.2.0 in industry and in the world before the industrial revolution, Germany has been the world leader of industrialization, industry rules of the game makers.However, since 3.0 with information technology as the leading industry, Germany once backward.Due to the entire European Internet foundation is very weak, as in the real economy as the leading country, Germany natural soil is lack of information technology revolution.

In the face of the United States and other developed countries the thrill of "industrialization", as well as the emerging countries, led by China, manufacturing "roll over" bottom, Germany began to revolution, only from its own advantage field pre-emptive industrial 4.0 proposed strategy.

Based on the advantage and weakness of German industry, its strategic path must be 4.0 traditional industry to the development of information technology "bottom-up" path.In simple terms is a traditional industrial intelligent revolution, with the help of the information industry will be its original industrial model intelligent and virtualization, defining intelligent production factories and wisdom, and establish the "game rule".

On the smart factory production lines, each box of raw materials with radio frequency (rf) code.

Smart factory?We can see it from a brake parts production workshop.On the assembly line, each box containing raw materials with a radio frequency (rf) code, namely the box parts "id card".This id can be different in different scenarios "dialogue" : dialogue with the machine, in the assembly line production, tell the machine what to do next.Dialogue with the warehouse, in the box parts after use, in particular link via radio frequency (rf) code identification on the box into the network system, automatic puts forward new requirements to suppliers...This kind of raw material conveying system of the high automation, is a small part of huge intelligent plant, it can realize the production process visualization regulation, to reduce inventory, reduce consumption, improve efficiency.

Player 2: the U.S.

Killer: IoT (Internet of Things, the Internet of Things)

Path: from top to bottom, through the information industry to drive industry to develop

Also in auto industry, for example, we can find that the path of America or Germany's largest, is the driving force of the industrial revolution.The U.S. version of the "industrial 4.0" known as the "Internet industry", as the name implies, the United States wants to build interconnectedness in various industrial environments, make full use of its powerful ability of the Internet, lead to the development of industry.

Tesla's example, its safety speed can reach 297.7 kilometers per hour, hundreds of kilometers of just 3.2 seconds faster, the range of 480 km.However, such a cool car is "together", its materials and parts from 14 countries different suppliers respectively.

Different factory in Germany to create intelligence, optimize the manufacturing process, to outsource their manufacturing to the United States, it through the "Internet" to establish a central system, dominate other countries for its supply "blood" and "nutrition".

This needs an IT technology is very mature international production management system to support the global production network, through a large number of data collection and analysis, ensure all the standardization of production line continuous production.

Industrial robots in automobile production workshop

A simple model, for example, if you want to do JiaChang production of screw can be exactly YiChang screwdriver twist into the factory production of nut, then each the size of the screws need to be completely conform to the standard.Tesla's power system of more than 7000 pieces of voltage identical small cylindrical lithium battery production is according to this model.Production on a large number of sensors and software, and data analysis, can real-time test of each battery voltage, and then automatically adjust current, to ensure that the voltage on all fours.

The intelligent integration of industry resources, its connotation far more than the manufacturing process itself, is the one of the features of Internet industry.

Player 3: Japan

Killer: energy and efficiency

Path: the continuation of the German model, increase the intensity of social innovation

Manufacturing bankruptsrobbers in virtue of the two countries, Japan is no longer a low profile.

In fact, Japan's industrial competitiveness has been one of the world's top, even surpassing Germany and the United States.The United Nations industrial development organization (unido) released the world's manufacturing industry competitiveness index in 2012-2013 report shows that Japan's industrial competitiveness index ranked first at 0.5409 and Germany and the United States, the second and third respectively.

This and the 60 s and seventy s last century Japan made in industrial development of the key development turning point selection, rather than focusing on the decision of the IT industry.

In the face of industry pressure of 4.0 Japan to will IT, Internet of things, the role of big data in manufacturing in Japan's 2015 white paper manufacturing.It seems that Japan's industrial development path is similar to Germany, but it is more out of their own advantages.

Hitachi (China) co., LTD. General manager Mr Water natural cure told southern weekend reporter in an interview that "the development trend of Japanese industrial countries such as overall and virtue is the same, while Japan's characteristic is the use of industrial 4.0 means for social innovation, improve the social infrastructure, through complete industry solutions, the greatest degree to improve the efficiency of the people's standard of living and life."

The 17th session of China international industry fair Hitachi booths

At the opening on the 17th China international industry fair, the reporter understands Hitachi in order to promote the intelligent logistics business, intelligent logistics simulation system is developed Cyber - PoC.Show at the scene of the system in the simulation of suzhou case can clearly see that using cyclic pickup and the core of the joint distribution function, can improve the efficiency of supply chain, reduce the energy consumption of the city.Through the Cyber - intelligent PoC demo props, to simulate different conditions can be set in advance, make visual effect.

First of all, Hitachi Cyber - PoC intelligent logistics system will be according to the different requirements of supply chain of many customers every day, custom a optimal pickup roadmap of raw material suppliers, and the truck loading plan.Then, the corresponding card car mount for delivery to the first suppliers of raw materials, according to the designed route in advance to the second, third, and so on, until you put all the material shipped to the customer factory.

In highly Shared and coherence in the network, if the manufacturer's production plan change, will be real-time feedback to the system, to ensure that the cargo truck can quickly adjust scheme.And, the system will display the real-time distribution road, the truck can be flexibly adjusted pickup line, to avoid congestion.

Hitachi in GongBoHui booth staff to reporters on the operation mode of the intelligent logistics system

This kind of highly integrated intelligent logistics system, realized the "high frequency small" the mode of transportation, thereby reducing the risk of delivery not in time, decrease the rate of delivery delay;At the same time, significantly reduce the number of number of vehicles, drivers, and avoids the single mode of no-load return, reduces the overall cost, reduce exhaust emissions.In Hitachi group companies in intelligent logistics pilot, on the premise of circulating goods collection, intelligent logistics can make cut by 42% in the transportation and delivery distance, and distribution costs cut from 10% to 20%.

Not only need logistics in the field of industrial manufacturing, in an era of globalization of supply chain, there are tens of thousands of every day life of materials in circulation, exchange, so the intelligent logistics system is the foundation of social innovation and guarantee.And how to use industrial 4.0 hit a wider range of people's livelihood issues, embodies the social innovation of a country can reached a new depth.At this point, Hitachi landscape development in the field of the livelihood of the people became the epitome of Japanese industry.

In the field of medicine, pharmaceuticals production management system "HITPHAMS" record from technical production to complete information of manufacturing process, improve quality and reliable for drug manufacturing;Food industry, digital integrated monitoring system "HIDIC - AZ" can provide intelligent monitoring solutions for food processing enterprises;In the field of intelligent hardware manufacturing, partner Hitachi diabetes rehabilitation system can provide users with personalized services (guidance of diet, exercise, etc.), to provide with a doctor to the management platform of communication at any time...

From the development of Hitachi, we can see the development of the socialization of Japanese manufacturing determination.We can boldly guess every second of life in the future, and all kinds of demand can be accumulated for effective integration, so as to realize the production of the most effective supply.

Whatever path, Germany, the United States, Japan, the industry's first tier players see the importance of the real economy.In contrast, China's industrialization, the shirt will only in the mind of the world production of socks time has gone.

From the 16th national congress of the communist party of China for the first time, puts forward the prototype of the "two combination", to the state council in 2015 published "made in China 2025", the level of China's manufacturing sector has been a qualitative leap.

But we can still be seen today in many basic problems of it: manufacturing big but not strong, weak independent innovation ability, the product is not high...And different from countries such as virtue from the gradual development of industry of 3.0 to 4.0, we need to realize the leap-forward development of 2.0 to 4.0 from the industry.

The process to avoid the pain, some problems can only be "running adjustment", and constantly from the United States, Germany, Japan and other industrial powers in the path of some reference.