Injection molding machine information management system (want to know how to manage it) come in and have a look
Status 1 A., project background: now the molding production enterprise production efficiency machine always stuck around 80%, and managers for each injection molding machine cannot be more specific and fast examination, the problem is not able to intuitively reflected in A timely manner, production operation in "inefficient, inferior" backward production management mode.B. trend: molding production operation is from the labor-intensive to technology-intensive.To achieve "high efficiency, low consumption, high quality" advanced injection molding production operation management mode is the goal of each injection molding company.C. * * company has visited dongguan 63 companies and professional injection consulting company, which went into depth on the 4 between enterprise's good operation mode and collect their opinions, to understand the current injection molding companies faced by site management problems and explore the good operation mode adopted by different companies.According to the study of 63 companies mainly include electronics, toys.Home appliance, plastic, hardware and other industries.In the production field management mainly exist the following problems: a) each injection molding machine is independent of the individual, not comprehensive and systematic management.Statistical data collection difficulty, the management is difficult to get the comprehensive information in time, such as the efficiency of each machine, operating conditions, etc.);B) the progress management can't even hear that each order;C) workshop on hand to collect statistical data, there is an error or may be deleted, reduce information feedback speed and reliability;D) information cannot be Shared;E) do not have enough production data for the analysis of management;F) a large number of rely on human monitoring, alarm site conditions affect the strain rate, no forming efficiency;D, a) using the proposals to improve site management/monitoring system, so the machine centralized management/monitoring, timely find live there is a problem to solve quickly, and greatly improve the efficiency of production, and management level;B) information data central processing and storage, convenient use of various departments;C) through the data collection for knowledge sharing, reduce duplication of error-prone;2, injection molding machine information management system function evaluation of injection molding machine information system basically has the following key features: a. remote monitoring, in the office and home to be able to understand each injection molding machine production, the production situation of exception to react quickly;B. automatic alarm function, technical personnel to solve abnormal production more quickly to improve production efficiency;C. automatic machine production data collection, scientific production analysis report design, automatic production of different management required for production report;D. information sharing, and save the production status of the injection molding parameters and equipment, management informatization, can reduce the human error factor caused by repeated;E good mould management, save the time of looking for mould, put an end to frequently caused by the mold problem on mould;. F. Mold production to set the number of need maintenance or reached its design life of the system will automatically prompt alarm;G. "operator performance evaluation" and "production planning schedule" H. There is no limit to the type and quantity of injection molding machine;I. can be connected to the ERP system;3, the role of the information management system for injection molding machine a. improve the management level of the company (system combines hundreds of injection molding enterprise management essence);B. reduce the labor intensity of managerial personnel;C. Improve the efficiency of production, the production efficiency of injection molding machine on the basis of original increased by more than 20%, 63% less man-made mistake repeated;D. find time save 60%, the misuse of the phenomenon of bad mould reduce 56%, provide the accuracy of the mold mold storehouse state increased by 68%;E. information sharing, management efficiency and informatization.
